PRODUCTS

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FUME SCRUBBERS, BLOWERS & DUCTS

Poly Pac Packed tower scrubbers are highly recommended for the prevention and efficient removal of inorganic gases, odour’s, and fumes mainly for exhaust air containing hydrochloric acid and nitric acid fumes, Poly Mist scrubbers are recommended for removing acid mist and fumes form the exhaust air of process bath, mainly for exhaust air containing chromic acid and sulphuric acid. They are used independently or as “Prescrubber” to packed scrubber. Vertical Flow Scrubbers are suitable for chemical process, metal finishing process, semiconductor manufacturing and dozens of other industrial operations generating fumes and gases. Optimum system performance is achieved with system that combine intimate gas/ liquid mixing and low pressure drop.

Standard construction materials include: polypropylene, fiberglass and PVC. Optional materials include high alloy metals such as stainless and Hastelloy.

 

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ACID & RINSE WATER RECYCLING SYSTEM

Acids are widely used in production such as etching, pickling, polishing, debarring, metal-raffination, passivation and activations, as well as ore digestion, leaching, nitration, sulfonation, neutralisation, catalysis, ion exchange any many others.

There are different types of acids, sulphuric acid, phosphoric acid, nitric acid, fluoric acid and mixtures of these.

In the production process they are taking up impurities as metal ions, metal complexes, organics and solid impurities.

Polyfill Microns offers systems to remove these metals from the bath solution thereby enabling the bath to be recycled continuously. For critical conditions, we conduct laboratory and/or pilot studies before offering the system. Some of the systems being offered by Polyfill Microns are :

1. Chromic Acid rinse & Bath Recycling
2. Chrome passivation bath recycling
3. Nickel sulphate rinse & bath recycling
4. Hydrochloric acid and sulphuric acid pickling bath recycling
5. Anodizing bath recycling
6. Degreasing bath recycling
7. Yarn jet wash water recycling
8. Garage / Car wash water recycling

Using any one or combination of the following treatment methods

1. Ion Exchange columns
2. Membrane Technology (RO/NF/Diffusion Dialysis)
3. Chemical Treatment
4. Physical Separation

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DM PLANT

DM or deionized water is simply water that has had most of the mineral content and dissolved ion content removed. It is just pure water. The cleanliness of the water is rated as its resistance value. It should be noted that pure water will not conduct electricity. It’s the ions in the water that conduct the electricity. Deionization is simply an ion-exchange process in which water flows through resin exchanges hydroxide ions (OH-) for negative ions. Sometimes there are two column of deionization – one for the Anions and one for the cautions, But the highest quality water is produced by what is called mixed- bed DI or “MBDI” where the cation exchange and Anion exchange resins are mixed together. Separate Anion and cation columns are now used infrequently because of the superiority and economy of reverse osmosis. Deionized water quality is measured by conductivity or resistivity. In the chart below resistivity is represented Above the line in ohms or megohms and conductivity is below the line measured in microsiemens.

Deionized (or "DM") high purity water is an essential ingredent in hundreds of applications such as:

1. Medical Offices
2. Laboratories
3. Pharmaceutical Companies
4. Cosmetic companies
5. Large Aquariums, Fish Tanks
6. Electronics Manufacturing Plants
7. Food Processing Plants
8. Planting and anodizing
9. Final rinse car wash

Type III Purified water is considered to be 1 meg ohm to 0.02 ohms or 1 to 50 microsiemens.

Type II Pure Water is considered to be 1 to 10 meg ohms or 1.0 to 0.1 microsiemens.

Type I ultra - Pure water is considered to be 10 to 18.2 meg ohms or .01 to 0.0555 microsiemens.

Capacity: 500 LPH to 25000 LPH

MOC: FRP / MSRL

Type: Manual / Semi Auto / Fully Automatic

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MEMBRANE FILTRATION SYSTEM / RO SYSTEM

POLYFILL’S RO/NF/UF Membrane systems offer solutions across the full filtration spectrum Nanofiltration for removal of THM precursors, dissolved organic, and softening applications.Reverse Osmosis for total dissolved solids and inorganic ion removal (nitrate, radium). Ultrafiltration and Micron filtration as prefiltration for RO prefiltration and for removal of suspended solid, oil etc.

We provide the best custom manufactured water treatment systems in the industry. We will deliver excellent service and support for your project from conceptual and cost-effective design, to construction and commissioning and throughout the system warranty and operational life of the project.

The best formula for success in treating particularly challenging waters may be combination of conventional and membrane treatment equipment combined in a single system. 
Capacity: 500 LPH to 10000 LPH


 

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SEWAGE TREATMENT SYSTEM

Polyfill Microns incorporates many innovative technological elements:

  • Aerobic Treatment, Anaerobic Treatment, Electrocoagulation etc.

  • Primary & final Settlement -Lamella plate settlement Technology

  • Plug Flow

  • Above or below ground with no concrete surround - All purpose GRP Steel Reinforced Tank

  • Modularity- Units can be expanded in Parallel

  • Security - Lock Down covers Provided Protection & safety

  • Flexibility - Units can be operated in parallel / series to achieve multiple effluent parameters

  • Portable can easily moved from site to site

 

The system is delivered ready to go all that is required is that it is placed on a concrete slab and that inlet/ outlet pipes and electricity are connected its essence “plug and play” The systems incorporates primary/ final settlement and sewage treatment, therefore there is no need for expensive and time consuming civil works such as separate settlement , screens or septic tanks.


Key Features of our STP

 

  • Excellent whole life cost (Lifetime value)

  • Minimal civil works (Potentially large cost saving)

  • Small footprint (Most compact all in one sewage treatment system available)

  • Lowest Maintenance

  • Lowest Power consumption

  • Modular Design (Can be moved/expanded easily)

  • Proven Technology

  • Full Technical Back up

Capacity: 5 KLD to 100 KLD

Type: Portable , Skid Mounted

Process: Primary , Secondary & tertiary treatment

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PNEUMATIC PIPING SYSTEM

We are engaged in the design, supply and installation of a range of efficient piping system. Our Piping System Find use in Many Industries due to their enhances features. We use the latest technology and advance machinery to manufacturer the pipes which is highly valued product and demanded heavily by many clients across India.
 

  • Pneumatic Piping in Aluminium /PPR/ PE-Al composite

  • Stainless Steel Piping For dairy, Pharmaceutical and food industries

  • PP /HDPE Piping for Corrosive liquid applications

Our Pneumatic Piping Systems are known for:

 

  • Sturdy Construction

  • Long Life

  • Corrosion Resistance

  • High Tolerance to a wide range of temperature and pressure

  • Easy Installation

  • Low maintenance

  • Competitive pricing

 

Applications:

1. Compressed air pipings

2. Automotive Workshops

3. Pneumatically operated machineries & Equipments

AQUAMATIC VALVES

We are authorized channel partners of AqMatic / AquaMatic valves, parts and controller needs.

 

AquaMatic Valves are used for water and waste water treatment. They are compatible with wide range of the fluids including air, water or acidic applications. They can be actuated with either air or water as control fluid.

AquaMatic control Valves are cost effective and save lifetime maintenance expenses. Valves have separate diaphragm chambers that protects the diaphragm from the flow stream, while allowing the valve to be served in-line.

Special Features:

  • Resistant to chemical

  • Good surface finishing

  • Cost- effective, saves lifetime maintenance

  • Large seat opening and high lift disc for higher flow rates at a lower pressure drop

  • Separate diaphragm chambers protects the diaphragm from the flow stream , while allowing the valve to be service in line

  • 3/4 inch to 3-inch threaded (N.P.T or B.S.P.) 3-inch to 6-inch flanged drilled in accordance with ASA16.1 Class 25. BSP4504

  • Can be actuated with either air or water as control fluid

  • Compatible with wide range of line fluid including air or water applications

Widely Applicable in:

  • Demineraliser plants

  • Softeners

  • Water Treatment Plants

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EFFLUENT TREATMENT PLANT

Polyfill Microns offers tailor- made effluent treatment systems to treat and recycle industrial process waste.

Primary treatment:
Chemical dosing and handling, oil and grease removal and clarifiers

Secondary Treatment:
Activated Sludge process, fixed media growth system, fluidized bed media system.

Recycling / Zero discharge:
Ultra-filtration, Reverse Osmosis, MEE, ATFE etc.

Features of Our Effluent Treatment Plant:

  • High Performance

  • Low Maintenance

  • Long Operational Life

  • Safe and Reliable

  • Energy Saving

  • Corrosion resistant

  • Robust construction



Industries We Serve

  • Metal Finishing Industries

  • Pharmaceuticals

  • Chemical Industries

  • Textile / Dye Industries

  • Dairy Industries

Molecules

INDUSTRIAL CHEMICALS

We deal in gamut of industrial chemicals that is supplied all over India.

Polyfill Microns Pvt. Ltd. is an authorised distributor for PRO-pHx acid life extender, a proprietory & environmentally sustainable production from Wagner Environmental Technologies LLC, USA. PRO-pHx eliminates acid disposal and treatment cost for Galvanizing, Anodizing Electroplating Wire and Rod Plants, Steel Mills, Circuit Board Printing Gravures & All Industries Involved in Activation, Passivation, stripping, pickling & cleaning. PRO-pHx acid life extender purifiers acids, removes metals & organic and eliminates acid disposal.

Applications

1. Electroplating Industries

2. Anodizing Industries

3. Galvanizing Industries

4. Wire Pickling Industries

5. Sheet Pickling Industries


The Range of chemicals supplied by us Includes:


  1. PRO.pHx., Acid Life Extender

  2. Calcium Hydroxide powder / Hydrated Lime Powder

  3. Poly Electrolytes

  4. Ferric Alum

  5. Fume Suppressant

  6. Acid Purification chemicals

  7. Other metal removal chemicals from Acid Bath